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Cathode Blocks for Aluminum Smelting

As we enjoy the breathtaking views of our planet from the height of an airplane, we rarely pause to think about the materials that make such flights possible. Among these essential materials is lightweight, durable, and multifunctional Aluminium, which finds applications across various industries. This incredible metal not only helps us save gasoline but also serves as rocket fuel, preserves vital nutrients in food, and plays a role in the formulation of numerous vaccines. Remarkably, approximately every 20th atom in the Earth’s crust is an atom of Aluminium, making it the most abundant metal on our planet. It is astonishing to note that in the 19th century, Aluminium was considered a precious metal and was even more expensive than gold.

Today, the widespread use of Aluminium, which has become indispensable in our lives, is made possible by the industrial application of electrolysis.

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Electrolysis is a transformative process that involves passing an electric current through a solution or molten substance, leading to the breakdown of chemical bonds. In the case of Aluminium production, this process is crucial. By applying an electric current through a solution of bauxite in molten cryolite, the bonds between Aluminium and Oxygen atoms are broken. The outcome is the collection of pure Aluminium at the bottom of the electrolysis bath.

However, this aggressive electrolysis environment imposes significant demands on the materials used in the design of the electrolysis bath. To address these challenges, products made of carbon and artificial graphite are employed. They play a critical role in providing effective solutions for this electrochemical process. Notably, UKRGRAFIT took a significant step in 1936 by producing the first industrial batch of hearth blocks for Aluminium smelters, marking a significant milestone in the industry. Today, our product range of carbon refractories includes a comprehensive selection of cathode blocks suitable for use in modern smelters of any capacity.

Hearth Blocks
Grades PB, PBG, PBGU
Amorphous, graphite, and graphitized cathode blocks. Electrically conductive part of the electrolysis bath.
Side Blocks
Grades BB, BU, BBG, BUG
Side and corner blocks with different levels of graphite content and graphitized. Sidelining of the electrolysis bath.
Technical Data

Hearth Lining Blocks Dimensions max, mm
Width 720
Height 490
Length 3980
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Why Opt for Us
For over 90 years, we have been a reliable supplier of cathode lining blocks to Aluminium Smelters worldwide. Our commitment to joint collaboration has allowed us to consistently work together to reduce energy costs, increase productivity, and enhance the lifespan of electrolyzers. Annually, we invest up to 50% of our EBITDA in modernizing our production lines and empowering our technical team. This investment enables us to assist consumer plants in successfully transitioning from simple amorphous hearth blocks to graphitized ones.
01 Minimal Logistics Risks
Our strategically located facility in the heart of Eastern Europe, close to seaports and transport hubs, enables us to efficiently deliver products to customers worldwide.
02 Consistent Quality
As a long-standing partner with the best suppliers of needle coke and the finest anthracites globally, we maintain a steady flow of high-quality materials for our production. The quality and availability of our products do not depend on the volatile raw material market in Asia.
03 Flexibility in Manufacturing
With a fully integrated manufacturing cycle for a diverse range of carbon and graphite products, we possess the agility to respond swiftly to urgent customer demands.
04 Tech Support
At UKRGRAFIT, our dedicated technical team is committed to ensuring stable and uninterrupted operation for our product consumers. Leveraging our extensive experience and knowledge, we actively contribute to optimizing our clients' production processes.
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Chief Expert In Products
Ievgen Chedreki
+38 061 289-53-50 chedrekie@ukrgrafit.com.ua Make a request